AVIATION ENGINES OVERHAUL
Complete or partial overhaul of aviation engines by the use of original spare parts to guarantee the same conditions of the new products coming out of the company.
OVERHAUL AND INSPECTION OF ENGINES ACCESSORIES
Inspection/Overhaul of magnetos, starters, generators, alternators.
OVERHAUL AND INSPECTION OF ENGINES SYSTEMS
Inspection of carburettors, injection pumps, servo fuel injectors, nozzle, fuel divider, oil/air coolers, and turbochargers.
Working by highly professional tools. Installation of new cylinders kits.
OVERHAUL AND CHECK OF ENGINES FLEXIBLE HOSES SPECIAL PROCESSES AND CHECKS
Not-destructive techniques on all engine components and equipments.
Different level of training and certification for pistons engines service/maintenance.
Maintenance Station can offer different alternatives, adapting its actions to customers’ needs and requests.
- New, Rebuilt and Factory Overhauled engines by manufacturers;
- Engines Overhauled on field, using exclusively original spare parts directly coming from Manufacturers’ factory;
- Engines Overhauled on field,, using PMA – FAA approved spare parts, assuring quality and convenience;
- Special engines assembled for amateur aircrafts;
- Engines better than the new ones, for all customers who seeks for more!
experience, high labor standards, control tests, guarantees that customers would receive only perfect products, technically speaking.
Maintenance Station performs also major repairs and top Overhauls, single cylinders or groups Overhaul, endoscope inspections, tunings, and so on.
ELECTRICAL COMPONENTS CHECK AND OVERHAUL
Maintenance Station is certified to perform overhaul, inspections, interventions, controls for electrical accessories of aircraft engines, such as:
All standard components are normally on AEI stock, as well as spare parts needed in engines maintenance.
Overhaul and check processes are usually performed by AEI with a short lead time.
AEI can furthermore give alternative solutions to customers at convenient prices, to supply:
- New accessories;
- Overhauled accessories
- Exchange accessories
CYLINDER KITS MACHININGMany users often ask AEI the reason why their engines work better and have less oil and gas consumption than new engines, after cylinders have been machined by us.
The secret is in the tools involved in every labor procedure:
- Valve guides machining;
- Valve seat machining;
- Cylinder barrels.
- Geometrical grinding – using borazon stones;
- Honing, using specific granularity stones – to reach correct roughness;
- Brushing process with “plateau system” to eliminate roughness peaks.
All the procedures and tools choice listed above turns into better performances, less strain for cylinder settlement and less oil consumption.
New cylinder kits
One of the main troubles that hounds aircraft engines users are those cracks that often are spotted on cylinder heads, valves seat area, or spark plug insert, before engine TBO expires.
These cracks unfortunately happen due to temperature range aluminium heads are continuously submitted to during flight hours.
FLEXIBLE HOSES OVERHAULAERO ENGINE ITALY Maintenance Station is certified for overhaul, interventions, checks on flexible hoses installed on aircraft engines, following all standard and prescriptions approved by manufacturers and authorities (both local and international).
Overhaul and check processes are usually performed by AEI with a short leadt ime.
AEI can furthermore supply alternative solutions at convenient prices to supply.
SPECIAL PROCESSES AND NON-DESTRUCTIVE CONTROLS on-destructive tests with the methods of magnetic powders and penetrating liquids checks on:.
- Structural parts
- Engine castles
- Cart parts
- Wing struts
- Wheel rims
The company, to meet special needs, can also carry out these checks at the customer's premises.
Training courses usually last three days, with theoretical and practical lessons.